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Cable storage device for 2km cable of cable sheath series line

Equipment structure speed: 2800m/min; Coloring speed: 2200m/min; Rewinding speed: 2400m/min; Optical fiber reel specification: o236x o160x 108 or o300x 0160x250

Product Classification ：

Optical cable intelligent device

keyword：

Optical cable intelligent device

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product details

Equipment parameters

1 Equipment purpose

This device is mainly used for optical cable "cabling+sheath" series production line. The cable cores completed in the cabling process are dynamically stored in the line storage equipment, and the sheath process directly uses the cable cores in the line storage equipment for production under the non-stop state.

2 Equipment composition

2.1 Incoming guide wheel set : 1 set

2.2 Incoming line traction meter counting device 1 set

2.3 Storage line drive device 1 set

2.4 Storage line monitoring module 1 set

2.5 Outgoing die guide wheel set : 1 set

2.6 Φ 600 outgoing line traction meter counting device 1 set

2.7 Electronic control software system 1 set

3 Equipment segment description

3.1 Incoming guide pulley group

The incoming guide pulley group is to set several guide pulleys according to the path of the cable core, so that the cable core can be smoothly pulled from the cable core to the incoming pulley type traction of the line storage equipment.

3.1.1 Specification of guide pulley: Φ 400mm

3.1.2 Guide wheel material: aluminum, surface oxidation treatment or porcelain spraying

3.2 Incoming line traction meter counting device

Incoming line traction meter group is composed of Φ 630 wheel traction, split wheel, belt pressing; The traction is controlled by the servo motor, and the pulse is collected for electronic meter counting

3.2.1 Incoming wire tension: 5~150N

3.2.2 Motor power: 2kw

3.2.3 Traction speed: 5 ～ 150m/min

3.2.4 Specification of parting wheel: Φ 400mm

3.2.5 Guide wheel material: aluminum, surface oxidation treatment or porcelain spraying

3.3 Storage line drive device

The 2km line storage device consists of the support frame and the line storage cylinder. The support frame is welded by square tube, with doors open on all sides for observation and maintenance, and is equipped with up and down ladders (with safety barriers); The wire laying device for wire storage is composed of servo motor, planetary reducer and upper wire tube, which is used to let the cable core fall into the wire storage barrel regularly through the wire tube. The wire storage cylinder is welded by several stainless steel pipes.

3.3.1 Effective storage line length: 1000~2000m

3.3.2 Maximum storage line speed: ≤ 120m/min

3.4 Storage line height monitoring module

The storage line height monitoring module is composed of two groups of height detectors. Each group of detectors moves up and down with the change of cable core height, and consists of ball screw, linear guide rail, servo motor, photoelectric sensor and other accessories.

Detection height: 0 ～ 1000mm

3.5 Outgoing die parting guide wheel group

In order to ensure the stability and reliability of the outgoing line, the outgoing line mold guide wheel group is set at the outgoing line, which is composed of the outgoing line mold, guide wheel and tic tac toe frame.

3.5.1 Dividing guide wheel: Φ 400mm

4.5.2 Guide wheel material: aluminum, surface oxidation treatment or porcelain spraying

3.6 Φ 600 outgoing line traction meter counting device

The outgoing line traction device is composed of Φ 600 wheel traction, meter counting device, cable core is composed of guide wheel; Hysteresis damping tension control, with adjustable tension, provides stable incoming line tension for the sheath.

3.6.1 Tension range: 5~40N

3.6.2 Specification of guide wheel: Φ 400mm

3.6.3 Guide wheel material: aluminum, surface oxidation treatment or porcelain spraying

3.7 Electrical control system

The equipment is jointly controlled by Siemens s7-1200 PLC and touch screen, adopts Ethernet communication mode, has the function of networking with formed cable and sheath line, and jointly controls the operation of the whole production line. The single machine interface has the functions of inlet and outlet line tension setting, storage line speed fine adjustment setting, storage line length display, height display, etc. Collect the emergency stop, start and stop signals of the main control cabinet. Both high and low storage line quantities are provided with limit protection; It has one key reset function.

4 Safety countermeasures

The rotating and clamping parts of the equipment shall be equipped with protective covers, the device shall be equipped with corresponding protective monitoring elements, and the emergency stop button shall be equipped. Warning signs shall be posted at the accident prone parts; All guide wheels shall be equipped with anti throw protective covers of ointment, and climbing ladders shall be equipped with enclosed safety barriers; Guard rails shall be installed around the top of the wire storage device.

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Coloring core curing device of two series production lines